Tonchel Industrial has been deeply involved in the field of industrial casting for many years, focusing on customized research and development, production, and supporting processing of various specialized castings for industrial equipment. It has created a one-stop full chain casting solution from demand matching, process customization, blank casting, precision machining to inspection and delivery.
The company can mass produce mainstream metal castings such as cast aluminum and steel parts, and supports two flexible cooperation modes: customized according to drawings and sample replication. The products are compatible with industrial equipment in multiple fields, and with stable product quality, mature production processes, and efficient delivery capabilities, it provides high adaptability and high reliability casting supporting services for equipment manufacturing enterprises in various industries.
1, Core product categories
Tonchel Industrial relies on a mature casting process system and can customize the production of multi material industrial castings according to customer working conditions, loads, and usage environment requirements, covering a full range of products including light and heavy, size specifications, precision, and conventional products
Cast aluminum parts: lightweight, corrosion-resistant, excellent heat dissipation, high precision, suitable for equipment precision shells, support components, transmission accessories, sealing bases and other components, can meet the needs of thin-walled, complex structure, lightweight equipment, widely used in the field of precision mechanical equipment.
Steel castings: high strength, high toughness, impact resistance, wear resistance, strong load-bearing capacity, suitable for heavy loads, high-strength working conditions, and complex high and low temperature environments. They are mostly used for core load-bearing components such as large equipment load-bearing structures, frames, valve bodies, supports, and beams.
Supporting expansion: Conventional castings can be customized as needed, fully covering the basic casting needs of general machinery and heavy equipment, achieving one-stop procurement for customers.
2, Flexible customization service model
To meet the research and development, production, and renovation needs of different customers, Tonchel Industries provides two flexible customization cooperation methods, which can adapt to various scenarios such as new product sampling, mass production, and old part replacement without threshold:
2.1 Customized casting based on drawings: Customers provide 2D/3D drawings, and our professional technical team conducts drawing review, structural optimization, and process feasibility analysis. Combined with equipment usage conditions, we optimize the casting process to avoid casting defects such as shrinkage, porosity, and deformation, accurately implement customer design plans, and ensure product size accuracy and performance.
2.2 Sample replication casting: For scenarios where customers have no drawings, old equipment parts are discontinued, imported parts are replaced, etc., we support physical sample surveying, reverse modeling, process replication, 1:1 restoration of product structure, size, and material performance, perfectly adapting to the needs of old equipment maintenance and domestic equipment replacement.
At the same time, it supports full gradient production capacity output for small batch sampling, pilot production, and large-scale mass production. It can flexibly adjust production lines according to customer order requirements, taking into account new product development iterations and large-scale supply needs.
3, Industry wide equipment adaptation scenarios
Tonchel's industrial casting products are suitable for various fields of industrial equipment, providing targeted solutions to the core needs of load-bearing, wear-resistant, anti-corrosion, and precision assembly of equipment in different industries. The core service industries are as follows:
3.1 Petroleum Equipment: Suitable for oilfield equipment such as oil extraction, fracturing, cementing, drilling, etc. Customized production equipment includes valve bodies, supports, shells, load-bearing bases, pipeline connectors and other castings. The products are resistant to high pressure and corrosion, and are suitable for complex field conditions in oilfields.
3.2 Three coordinate detection equipment: Specially customized for precision measuring equipment, including bases, support frames, fixed bases, and other castings. The product has strong stability, minimal deformation, and high consistency in accuracy, ensuring long-term high-precision operation of the detection equipment.
3.3 Testing and Inspection Equipment: Suitable for mechanical testing machines, environmental testing equipment, vacuum testing equipment, sealing performance testing equipment, etc., customized equipment boxes, racks, load-bearing platforms, and sealing castings to meet the strict requirements of high stability, high sealing, and high load of testing equipment.
3.4 Woodworking Machinery Equipment: Suitable for various woodworking cutting, polishing, carving, and splicing equipment, producing machine tool frames, transmission housings, counterweights, fixed brackets, and other castings, balancing lightweight and structural strength, and adapting to high-frequency start stop and continuous operation conditions of woodworking equipment.
3.5. Ordinary general machinery: covering standard and non-standard castings such as shells, flanges, brackets, bases, transmission accessories, etc. of various general machinery equipment, with strong universality and high cost-effectiveness, meeting the needs of conventional machinery manufacturing and equipment matching.
3.6. Large scale machine tool equipment: specializes in heavy-duty machine tool bed bodies, columns, beams, workbenches, large support bases and other oversized castings. The products have strong rigidity, good seismic resistance, stable structure, and can withstand heavy cutting loads, suitable for high-precision machining conditions of large industrial machine tools.
4. Full process technology and supporting capabilities
Tonchel Industry abandons the single casting processing mode and creates an integrated closed-loop service of casting+precision machining+post-processing+testing, reducing the cost of multiple supplier docking for customers and ensuring one-time molding and standard delivery of products
4.1 Process steps: mold development, sand casting, precision casting, pouring molding, temperature controlled solidification, and blank cleaning;
4.2 Precision machining process: CNC precision machining, turning, milling, planing, drilling, tapping, dimensional refinement to ensure assembly accuracy;
4.3 Post processing steps: heat treatment (tempering, normalizing, annealing), stress relief, sandblasting, rust prevention, surface hardening treatment to enhance product durability;
4.4 Testing process: Select corresponding testing according to product needs to eliminate product defects.
5. Advantages of Core Solutions
5.1 Strong scene adaptability: It takes into account both precision small castings and heavy large castings, covering the full scene requirements of lightweight precision equipment, heavy industrial equipment, field equipment, etc. It can customize non-standard special structure castings.
5.2. One stop worry free delivery: From process design, mold making, casting production to precision machining, testing, and delivery, the entire process is independently completed, shortening the delivery cycle and reducing customer procurement and docking costs.
5.3 Quality Control: The entire production process is standardized, and each batch of products can provide complete testing reports. It can adapt to domestic and foreign production standards such as GB, ASTM, DIN, JIS, etc., to meet the needs of domestic matching and foreign trade exports.
5.4 High cost-effective customization: Matching processes and materials as needed, without redundancy or degradation, optimizing production costs while ensuring equipment stability and service life, and providing customers with cost-effective customization solutions.
5.5. Technical after-sales support: Professional engineers provide full process coordination to assist customers in optimizing product structure, reducing casting difficulty and production costs, and providing after-sales technical support and product quality assurance services.
6. Collaboration Process
Requirement communication → Drawing/sample evaluation → Process plan customization → Mold development/sample → Sample testing confirmation → Batch production → Precision machining and post-processing → Full quality inspection → Packaging delivery → After sales follow-up.
Tonchel Industrial - Custom Metal Casting Solutions
Tonchel Industrial provides custom casting service of cast aluminum, cast steel, ductile iron and grey iron castings. We support drawing-based manufacturing and sample reverse replication, for oil & gas, wind power, woodworking machinery, test equipment and heavy machine tools.
Our service covers mold development, casting, heat treatment, cleaning and full inspection. We also offer follow-up welding and CNC machining as one-stop service. Material certificates, heat treatment records and NDT reports are available. We accept prototype, small batch and mass production according to GB, ASTM, DIN standards for global OEM customers.