Product Application

Aluminum castings for petroleum equipment

The pain points of a large number of vehicle mounted, sled mounted, and offshore platform equipment in petroleum equipment are concentrated in excessive weight, poor heat dissipation, explosion-proof sealing required for electronic control instruments, and complex structural components. Cast aluminum, with its low density, good thermal conductivity, ability to form complex cavities as a whole, and ease of machining and surface anti-corrosion modification, is commonly used for non main pressure bearing, low-pressure shell, structural support, heat dissipation, and instrument shell components; The high-pressure main pressurized fluid body and downhole high-pressure pipe body generally do not use cast aluminum.

Casting process: sand casting, low-pressure casting, metal mold gravity casting.

Specific application areas:

1. Fracturing and cementing vehicle mounted equipment (most commonly used).
2. Land drilling/workover equipment.
3. MWD/LWD logging while drilling, downhole instruments (low-pressure instrument compartment).
4. Equipment for offshore oil and gas platforms.
5. Oil and gas gathering and transportation, explosion-proof instrument system.

Application of non-standard ordinary cast aluminum parts industry

1. Construction Machinery&Crane Machinery
Gearbox housing end cover, hydraulic valve cover, operating handle, foot pedal valve body shell.
Bracket, counterweight support, junction box housing, oil pipe protective cover, instrument base.
2. Petroleum equipment (non core precision parts)
Well site instrument support, protective cover, junction box housing, pipeline fixed support, and operation panel base.
Skid mounted equipment accessory box, observation cover plate, handwheel, protective outer frame.
3. Machine tools and testing equipment
Machine tool control box shell, motor fan cover, guide rail protective frame, cooling chamber cover plate.
Testing machine support, tooling support base, equipment cover, junction box, adjustment handwheel.
4. Woodworking machinery
Vacuum chamber, protective cover, adjustment bracket, motor mounting seat, operation panel housing, saw machine protective frame.
5. Wind power equipment (auxiliary structural components)
Internal junction box shell, sensor bracket, cable fixing support, maintenance door frame, and small protective cover of the tower.
6. Air compressors, pump valves, and general fluid equipment
Fan casing, cooling end cover, pump body accessory bracket, valve body cover plate, soundproof chamber, filter casing.
7. Automation equipment and conveyor assembly lines
Rack support, motor mounting seat, protective cover, adapter box, adjustment base, conveyor mechanism bracket.
8. Environmental protection equipment (dust removal, sewage treatment)
Fan casing, valve operating mechanism casing, instrument protection box, bracket base.
9. Food packaging machinery
Equipment cover, transmission support, gearbox cover plate, adjustment base.

Application of Welding Machinery Processing Parts Industry

1. Petroleum equipment (fracturing, cementing, drilling, sled installation, core track)
Petroleum sled mounted equipment and vehicle mounted equipment extensively use welding machines to process structural components
Fracturing sled, cementing sled overall base, frame, and load-bearing beam.
High pressure manifold support, blowout preventer support, and wellhead equipment installation base.
Hydraulic oil tank, auxiliary welding structure of gas storage tank, operating platform frame, pipeline support assembly.
Drilling rig accessories, workover rig support base, and metering sled frame.
2. Crane&Construction Machinery
Crane gantry, leg base, boom connection seat, winch frame.
Excavator, loader: boom support, frame assembly, counterweight bracket, hydraulic oil tank welded body.
Lift platform frame, heavy-duty support for forklifts.
3. Wind power equipment
Internal platform frame of wind turbine tower, welded base of gearbox, engine room frame, yaw support structure.
Large equipment transportation base and tooling bracket.
4. Machine tools, coordinate measuring systems, and testing equipment
Heavy duty testing machine frame, pressure/tension test bench welding base, large tooling platform.
Large gantry machine tool base, equipment installation rack, heavy-duty fixture body.
5. Pump valves&fluid equipment
Large pump base, pump body bracket, valve actuator frame, large pipeline welding support.
The welded structural components attached to pressure vessels shall undergo non-destructive testing and hydrostatic testing of the pressure bearing welds in accordance with the vessel standards.
6. Mining Machinery
Crusher frame, conveying equipment large bracket, silo support base, and transfer equipment connection frame.
7. Steam turbine and thermal equipment
Steam turbine auxiliary support pedestal, pipeline support hanger, boiler supporting steel structure welded parts, and heat-resistant sheet materials are selected for high temperature conditions.
8. Automation, conveying and environmental protection equipment
Large conveyor frame, main frame of dust removal equipment, base of sewage treatment equipment, and assembly of large tooling fixtures.

Gear flange metal portable handheld laser marking

Gear flange metal portable handheld laser marking machine

Parameter recommendation:

• Laser model: 30W. 50W fiber laser
• Laser power: 90%;
• Laser frequency: 30;
• Fill line spacing: 0.03-0.05
• Laser speed: 600-800;

Saw blade marking and engraving

The working environment of saw blades is complex, and they are subjected to high-speed friction and impact for a long time, requiring extremely high clarity and durability of surface markings. The portable laser marking machine uses a high-energy density laser beam to instantly vaporize the surface material of the saw blade, accurately outlining clear text, numbers, and patterns. Whether it is the saw blade model, specifications, or brand logo, they can be presented with micrometer level accuracy, with smooth and sharp marking edges, without burrs or blurriness.

At the same time, laser engraving deeply integrates the marking with the surface of the saw blade, forming a strong permanent imprint. Even if the saw blade is repeatedly used in high-intensity cutting operations and subjected to severe wear and tear, the marking is still clear and recognizable, effectively avoiding potential hazards and quality traceability problems caused by marking detachment or blurring.

Label text on kraft paper envelope

Blue light marking adopts the principle of cold processing. The high-energy density blue light beam quickly heats up and vaporizes the surface material upon contact with the kraft paper, forming clear text marks. This non-contact processing method avoids the issues of smudging and penetration that may occur with traditional ink printing, and does not cause physical damage to the paper like mechanical embossing. Due to the short wavelength of blue light (usually around 455nm), the focused spot is smaller, enabling fine carving at the micrometer level. Even on the rough fiber surface of kraft paper, sharp and clear text edges can still be presented. Even extremely small fonts or complex pattern details can be accurately restored, allowing each character to maintain its complete form and artistic expression.

The application scenarios of blue light marking on kraft paper are extremely diverse, bringing more creative space for packaging design and cultural and creative product development. In the field of product packaging, brands can label their logos, product names, slogans, and other information in exquisite text form on kraft paper boxes or bags to form a unique visual identity. By adjusting the laser parameters, different marking effects can also be achieved, such as brown text formed by slight carbonization, which harmonizes with the natural color tone of kraft paper, creating a retro and artistic atmosphere; Alternatively, through deep carving, the text can present a three-dimensional relief effect, enhancing the texture and layering of the packaging.

In terms of cultural and creative products, blue light marking can better meet personalized customization needs. For example, marking exclusive names and blessings on the cover of a kraft paper notebook to create a unique gift; Carving exquisite poems and patterns on handmade kraft paper greeting cards adds cultural connotations. In addition, for logistics packaging that requires traceability information, blue light labeling can clearly mark order numbers, barcodes, QR codes, and other content to ensure accurate and long-term storage of information, improving logistics management efficiency.

Marble laser marking instructions

The handheld marking machine is specially optimized for the characteristics of marble material, which can achieve fine marking carving on the surface of stone, providing efficient and beautiful marking solutions for marble decorative panels, handicrafts and other scenes, solving the problems of easy paint peeling and low accuracy in traditional stone engraving.

The equipment adopts Q-switched laser technology, which can adjust the energy output according to the density of marble (such as marble, granite and other different categories). It can carve clear text (such as brand logo, customized copy) and patterns (texture, logo) on the surface of marble, and avoid stone cracking or surface damage. The identification is wear-resistant and weather resistant, and is not easy to fade or wear even when exposed outdoors for a long time.

There is no need for complex fixation during operation. The handheld device quickly calibrates the marking area through red light positioning, supports custom font and pattern sizes, and adapts to different shapes such as flat and curved surfaces of marble slabs. For light colored marble (such as White Marble), the power can be reduced to ensure the color contrast of the logo; For dark marble (such as black gold sand), moderately increase the power to enhance the clarity of the logo. The entire process is dust-free and free of chemical pollution, suitable for small batch customization and on-site processing scenarios, helping marble products enhance added value and recognition.