Product Overview
The cast aluminum parts of shale oil fracturing equipment are specially developed lightweight and precision cast aluminum components for extreme working conditions such as high-pressure, high flow, high-frequency impact, continuous high-intensity operation, and sand containing high-pressure fluid flushing in shale gas and shale oil extraction.
The product is compatible with core fracturing equipment such as fracturing trucks, sand mixing trucks, manifold trucks, instrument control systems, and high-pressure manifold matching assemblies. It is made of high-strength forged aluminum alloy precision casting, combined with heat treatment strengthening and special anti erosion and anti-corrosion processes, replacing traditional bulky steel parts and easily corroded ordinary castings.
Advantages of Cast Aluminum Parts for Shale Oil Fracturing Equipment Accessories
1. Lightweight and high-strength, suitable for fracturing vehicle mounted equipment to reduce weight and increase efficiency.
Using specialized aluminum alloy material, the strength and toughness match the load standard of fracturing equipment, reducing the overall weight by 35% -50% compared to steel fittings. Significantly reduce the self weight of fracturing trucks and sand mixing trucks, improve the overall vehicle's passability and load-bearing redundancy, reduce long-distance transportation loads and fuel consumption, while reducing equipment chassis fatigue wear, and adapting to the construction characteristics of frequent moving and cross well operations in shale oil fields.
2. Resistant to high pressure fatigue, mortar erosion, and suitable for continuous fracturing operations.
Through precision casting and solid solution aging heat treatment, the internal structure of the product is dense, without pores or sand holes, with high compressive strength. It can withstand high-pressure fluid impact during hydraulic fracturing construction, sand containing mortar erosion, and high-frequency alternating loads for a long time, effectively avoiding cracking, deformation, and leakage problems in conventional castings. In response to the long-term continuous operation and frequent start stop of fracturing equipment, the anti fatigue performance has been greatly improved, significantly reducing the frequency of component replacement and downtime for maintenance.
- 3. Excellent heat dissipation, eliminating high temperature fracturing faults
Aluminum alloy has a much higher thermal conductivity than steel, which can quickly dissipate the large amount of heat generated by hydraulic fracturing systems, power systems, and control box operations, effectively reducing hydraulic oil temperature and equipment chamber temperature, avoiding hydraulic failure, seal aging, and electrical failures caused by high temperatures, ensuring stable operation of fracturing equipment at full load for a long time, and improving the safety of continuous construction.
4. Corrosion and weather resistance, suitable for harsh outdoor working environments
Adopting a dual strengthening treatment of anodizing and wear-resistant anti-corrosion spraying, the surface hardness is high and the anti-corrosion ability is strong. It can resist the immersion of shale oil field mud and water, salt alkali erosion, wind and sand erosion, and the alternating effects of day and night temperature difference. It is not easy to rust, peel, and age, and is suitable for mountainous, desert, and outdoor normal fracturing construction scenarios.
5. Precise sealing, explosion-proof safety, and compliance with fracturing safety regulations
The integrated molding structure, combined with CNC precision machining, has high fitting surface accuracy and excellent sealing performance, suitable for high-pressure fracturing fluid and hydraulic medium transportation, and eliminates leakage hazards. Suitable for shale oil and gas extraction scenarios that are flammable and explosive.
The product is widely used in the segmented fracturing, volumetric fracturing, and repeated fracturing construction sites of shale oil, shale gas, and tight oil and gas. It is compatible with various types of vehicle mounted fracturing units, fixed fracturing equipment, sand mixing matching systems, and high-pressure manifold control systems, serving the equipment matching, maintenance replacement, and equipment lightweight upgrading and transformation projects for unconventional oil and gas extraction scenarios on land.
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