Parameter
3000W laser rust removal machine
| Model | TZ-3000C |
| Laser Power | 3000W |
| Fiber length | standard 10 m / 15 m (customizable) |
| Working Mode | Continuous/Modulation |
| Laser Wavelength | 1064 ± 10nm |
| Cooling method | Water cooling |
| Cleaning scan width | 10~300mm |
| Working environment | 15~40℃, humidity<70%, no condensation |
| Max power consumption | ≤15KW |
| Working Voltage | 380V 50Hz/60Hz [Customization] |
| Net weight | 160kg |
| Dimensions | 1140 x 530 x 1040mm |
| Packaging size | 1500 x 1010 x 1280mm |
| Gross weight | 185kg |
| Equipment functions | rust removal |
| Rust layer thickness ≤ 50μm, efficiency | 50-60㎡/h; Rust layer thickness 50-100μm, efficiency |
The 3000W Water-Cooled Laser Rust Remover is a high-power laser cleaning device designed for heavy industrial applications, focusing on addressing challenging surface treatment issues such as thick rust layers, stubborn oxidation scales, and large steel components. The equipment is specifically engineered for long-term continuous operation and high-intensity industrial workloads, serving as an efficient alternative to traditional grinding, sandblasting, and chemical cleaning processes.
This system uses a 3000W continuous fiber laser source, integrated with an industrial-grade closed-loop water cooling system. It ensures high energy output while maintaining stable temperature control and long-term reliable operation, effectively preventing power degradation and equipment downtime due to overheating.
Core Features
Strong Penetration and High Removal Efficiency
The high-energy laser beam can quickly peel off thick rust layers, grease, coatings, and oxidation scales, significantly reducing processing time.
Continuous Heavy-Duty Operation Capability
The water cooling system ensures stable operation in high-temperature, high-dust, and high-load environments.
Precise and Controllable, Without Damaging the Substrate
Non-contact laser cleaning avoids mechanical stress and chemical corrosion.
Versatile for Multiple Scenarios
Can be applied to flat surfaces, curved surfaces, weld seams, and hard-to-reach areas.
Typical Applications
- Shipbuilding and maintenance
- Bridges, steel structures, and rail transportation
- Heavy machinery and engineering equipment
- Oil and chemical pipelines and storage tanks
- Mold, casting, and large metal component renovation
The 3000W Water-Cooled Laser Rust Remover not only significantly improves rust removal efficiency but also helps enterprises achieve green production, reduce labor costs, minimize consumables, and lower environmental pressures, making it an ideal choice for upgrading surface treatment in heavy industries.
Core technical parameters
- Laser power: 3000 watts (rated output), adjustable continuously from 300-3000W, suitable for mild to severe corrosion, doubling efficiency in heavy-duty scenarios.
- Laser wavelength: 1064nm high-power fiber laser, metal absorption rate ≥ 95%, energy density increased by 50% compared to 2000 watts.
- Cooling system: Industrial grade dual loop closed-loop water cooling (temperature control accuracy ± 0.5 ℃), with a 60% increase in cooling efficiency, supporting 24-hour continuous operation.
- Rust removal efficiency: conventional rust removal, 30 ㎡/h; severe rust removal, 15 ㎡/h; mild rust removal, 50-60 ㎡/h; 8 times higher than manual polishing, 1.6 times higher than 2000 watt models, and 4 times higher than pickling processes.
- Cleaning range: rust, thick oxide skin, multi-layer paint, heavy oil stains, welding slag, coatings, etc., easily peel off medium thick rust layers, one-stop solution for complex attachments.
- Working distance: 60-70cm, optional standard 10m/customized 15m/20m fiber optic, suitable for various rust removal work environments.
- Scanning width: 10-300mm continuously adjustable, line scanning mode improves large-area processing efficiency.
- Power supply requirements: three-phase 380V ± 5%, 50Hz/60Hz (customizable)
- Equipment weight: about 160kg, equipped with universal wheels at the bottom of the equipment, flexible for outdoor/workshop movement.
Seven core competencies
Power upgrade, doubled efficiency
The rated power of 3000 watts brings stronger energy density, making it easy to remove rust and oxide layers. The rust removal efficiency is 60% higher than that of the 2000 watt model.
Dual circuit water cooling, stable and worry free under heavy loads
Upgraded dual loop closed-loop water cooling system, with a 60% increase in heat dissipation efficiency compared to a single loop. It can accurately control the temperature of the laser module within ± 0.5 ℃, completely solving the problem of overheating and attenuation of high-power equipment during long-term operation, and supporting long-term continuous operation.
Non destructive and precise, suitable for multiple substrates
Non contact cleaning: The laser only acts on attachments, and the surface roughness Ra of the substrate is ≤ 0.6 μ m, which is finer than the 2000 watt model, avoiding scratches and deformations, and suitable for various materials such as carbon steel, stainless steel, aluminum alloy, copper alloy, etc;
Line scanning mode operation: Line scanning mode (scanning width 10-300mm) improves large-area efficiency and allows for flexible switching of operations.
Environmental protection upgrade, zero pollution and zero consumables
The entire process is dust-free, wastewater free, and chemical free, meeting environmental emission standards. Compared to acid washing technology, it can reduce 10-15 tons of chemical pollutant emissions annually, and there is no loss of consumables such as sandpaper and grinding wheels. Long term operating costs are reduced by 40%.
Covering homework in multiple scenarios
Ultra long working distance: Standard 10 meter fiber optic cable, customizable 15m/20m extension fiber optic cable, easy to cope with complex working conditions such as high-altitude bridges, deep-sea vessels, and large equipment interiors.
Intelligent control, reducing the threshold for manual labor
Intelligent memory function: It can store commonly used process parameters (such as processing solutions for different materials and degrees of corrosion), and can be easily accessed with just one click, making it easy for beginners to get started quickly;
Safety protection design: Equipped with multiple safety devices such as laser safety interlock, overload protection, and abnormal water temperature alarm, operators only need to wear laser protective goggles to operate, greatly improving the safety factor.
Heavy duty durability, low cost throughout the entire lifecycle
3000 watt branded laser generator, with a 25% increase in durability compared to the 2000 watt model; The average annual failure rate of the equipment is ≤ 1.5%, with low maintenance costs. Long term use can save a lot of electricity and maintenance expenses.
Core applicable scenarios (focusing on overload requirements)
- Large scale infrastructure industry: large-scale moderate to severe corrosion treatment and anti-corrosion pretreatment for cross sea bridges, high-speed railway bridges, steel structure factories, and iron towers;
- Marine industry: removal of thick rust on the hull, deck, offshore platform, and port machinery of ocean going vessels;
- Heavy machinery industry: maintenance of complete machine corrosion and component refurbishment of heavy machinery such as excavators, cranes, and machine tools;
- Petrochemical industry: rust, oil stains, and coating removal of oil pipelines, oil storage tanks, and chemical reaction vessels;
- Power and energy industry: rust cleaning and maintenance of thermal/wind power equipment, transmission towers, and substation equipment;
- Automobile manufacturing industry: batch rust removal pretreatment for automobile frames and heavy-duty truck chassis;
- Other heavy-duty scenarios: large molds, aerospace components, pre-treatment before welding of metal components, etc.
Quality Assurance and Service
After sales guarantee: Provide a 1-year warranty for the entire machine and free online technical support. Our professional after-sales team responds quickly 24 hours a day and provides remote guidance to solve common problems; Regularly follow up on equipment usage and provide parameter optimization suggestions; Provide low-priced supply services for vulnerable parts to ensure long-term stable operation of equipment.
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